PE Pipe machine is mainly used in the production of agricultural  drainage, water supply and drainage, and cable laying,etc. purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
Great advantages: 1. 30m/min of maximum lineal extrusion speed, big capacity and low power consumption, and achieved multi-layers co extrusion with 1-5 layers.
2.The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running of extruder. 3.Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder.
4.Unique design (barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and stable output capacity.
5. High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure long-time trouble-free operation; 6. PCA(pipe air cooling system) of die head largely increase the extrusion speed and decrease the cooling length of extrusion line, and improve quality of inner pipe surface; 7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently; 8. Chip-free cutter ensuing flat and smooth cutting surface of pipe.
Work flow and detailed information :
Feeder
• To feed material into extruder;
Extruder
• World famous brand electrical component such as Siemens,Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface.Â
Die head
• 40Cr material • Complete set include extrusion die head, Slotting & water ring type calibration sleeve • Apply to PE/PP, co-extrusion, multi-layers co-extrusion etc
Vacuum calibration tank
• Include full set of vacuum and water pump • length from 6m-9m
Haul off
• Upper and lower caterpillar is driven separately by the frequency inverter • Fast change type pads
Cutter
• Tracking cutter or Non-dust cutter, Blade rotates around pipe and cut off pipe with smooth surface. • Synchronous control
Stacker
• Stainless steel 304 as touching material • Discharge driving by air cylinder
Technical Parameter:
Diameter range(mm)
Extruder model
Max. Capacity(kg/h)
Max. lineal speed(m/min)
Extruder power(KW)
Ф20-63
ASS65/33
220
12
55
Ф20-63
ASE60/38
460
30
110
Ф20-63 Dual
ASE60/38
460
15×2
110
Ф20-110
ASS65/33
220
12
55
Ф20-110
ASE60/38
460
30
110
Ф20-160
ASE60/38
460
15
110
Ф50-250
ASE75/38
600
12
160
Ф110-450
ASE90/38
850
8
250
Ф250-630
ASE90/38
1,050
4
280
Ф500-800
ASE120/38
1,300
2
315
Ф710-1200
ASE120/38
1,450
1
355
Ф1000-1600
ASE90/38 ASE90/38
1,900
0.6
280 280
Main elements brand: - Motor: Siemens, WEG, SEW - Gear reducer: SEW, FALK - Bearing: SKF, FAG, NSK - Air cylinder: Festo, SMC, AirTac - PLC interface and module: Siemens, Schneider, Beckhoff - Frequency inverter: ABB, Schneider, Siemens - Servo motor: Lenze, Delta - Pressure sensor: Dynisco, Gefran - Low voltage component: Siemens, Schneider, Omron, LS - Temperature controller: Omron, RKC - Solid state relay: Crydom, Celduc
Main Extruder 3D details: A, Long groove between feed throat and screw to improve output highly B. Accurate temperature control system on feed section to match different plastics C. Unique screw design to achieve higher plasticizing and products quality D. Gearbox of high torsion balance to realize stable running E. H shape frame to decrease vibrating F. PLC (Simatic Multi Panel) operation panel to ensure synchronization G. Energy conservation, easy to maintenance
Why choose ACEEXTECH: - Specialized RÂ & DÂ team involved in plastic extrusion industries over 25years. - Ability to provide the customized plastic extrusion solutions. -Â Complete sales system covering the pre-sales, sales and after-sales service jobs. -Â Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets.
Our service: - Ability to provide the customized plastic extrusion solutions; - Turn-key solution is pleased to be provided include plant layout and design, formula, production support etc; - Complete sales system covering the pre-sales, sales and after service jobs; - Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets; - Commissioning & installation service in customer plant and free training to client labors.
In order to match your requirement and provide you a proper quotation, please advise: - How many layersNissan Radiator Fan
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